China Professional CHINAMFG Giiclz Type Great Loading Compacity Drive Shaft Hole Drum Gear Coupling Couplings

Product Description

  GIICLZ Type Drum Gear Coupling(JB/T 8854.2-2001) 

Description
GIICLZ drum-shaped gear coupling has the relative offset performance of 2 axes compensated in a certain angle direction and works long distances with the middle axle. It is suitable for connecting horizontal 2 coaxial lines with a certain angular displacement of the transmission shafting.

Features
1. Small radial dimension and large bearing capacity are commonly used in shafting transmission under low speed and heavy load conditions.
2. Under the same outer diameter of the inner gear sleeve and the maximum outer diameter of the coupling, the load-carrying capacity of the drum-shaped gear coupling is 15-20% higher than that of the straight-tooth coupling on average.
3. It can compensate for the relative offset of 2 axes at a certain angle and work long distances with the middle axle.
4. It is suitable for connecting horizontal 2 coaxial axes and driving shafting with a certain angle displacement.

Main Dimension and Parameter

Type
 
Nominal torque
(kN·m)
Allowable speed
(R/min)
Shaft hole diameter Shaft hole length D D1 D2 D3 C H A B e Rotary inertia
Kg.m2
Weight
d1 d2 Y J1type
GIICLZ1 0.4 4000 30 35 82 60 103 71 71 50 8 2 18 38 38 0.005 4.1
GIICLZ2 0.71 4000 25 28 62 44 115 83 83 60 8 2 21 44 42 0.00625 4.8
GIICLZ3 1.12 4000 25 28 62 44 127 95 95 75 8 2 22 45 42 0.011 7.8
GIICLZ4 1.8 4000 63 65 142 107 149 116 116 90 8 2 24.5 49 42 0.039 16.5
GIICLZ5 3.15 4000 63 65 142 107 167 134 134 105 10 2.5 27.5 54 42 0.5175 23.1
GIICLZ6 5 4000 80 85 172 132 187 187 187 153 10 2.5 28 55 42 0.10425 35.4
GIICLZ7 7.1 3750 100 105 212 167 204 170 170 140 10 2.5 30 59 42 0.1898 54.3
GIICLZ8 10 3300 100 110 212 167 230 186 186 155 12 3 33.5 71 47 0.297 67.4
GIICLZ9 16 3000 130 135 252 202 256 222 212 180 12 3 34.5 37 47 0.575 104.4
GIICLZ10 22.4 2650 130 145 252 202 287 239 239 200 14 3.5 39 82 47 0.935 133.5
GIICLZ11 35.5 2350 160 170 302 242 325 250 250 235 14 3.5 40.5 85 47 1.625 193
GIICLZ12 50 2100 190 200 325 282 362 286 313 270 16 4.0 44.5 95 49 3.093 290
GIICLZ13 71 1850 200 220 352 282 412 322 350 300 18 4.5 49 104 49 6.34 370
GIICLZ14 112 1650 240 250 470 330 462 420 335 380 22 5.5 86 148 63 8.6 509
GIICLZ15 180 1500 280 285 470 380 512 470 380 380 22 5.5 91 158 63 15.575 740
GIICLZ16 250 1300 280 300 470 380 580 522 430 430 28 7 104.5 177 67 26.35 974
GIICLZ17 355 1200 250 260 410 330 644 582 490 28 7 99 182 67 38.825 1110
GIICLZ18 500 1050 340 360 550 450 726 658 540 28 8 111 215 75 49.5 1465
GIICLZ19 710 950 340 320 470 380 818 748 630 32 8 116 220 75 139.5 2457
GIICLZ20 1000 800 480 500 650 540 928 838 720 32 10.5 123.5 235 75 277.25 3793
GIICLZ21 1400 750 480 500 650 540 1571 928 810 40 11.5 127.5 245 75 435 4780
GIICLZ22 1800 650 670 680 900 780 1134 1036 915 40 13 131 255 75 852.25 7540
GIICLZ23 2500 600 670 710 900 780 1282 1178 1030 50 14.5 149.5 290 80 1638.75 11133
GIICLZ24 3550 550 800 850 1000 880 1428 1322 1175 50 16.5 158.5 305 80 2976.25 16110
GIICLZ25 4500 460 1000 1040 1100 1644 1538 1390 50 19 162.5 310 80 7198.25 27797

Note:
The moment of inertia and mass are calculated according to and including J1 axial extension.
2. The axle hole size marked “*” in the axle hole diameter column is only applicable to d1 selection.
3. J1 shaft extension series is recommended.
4. The axle hole diameter with brackets is not used in the new design.

 

♦Packaging & Shipping

♦Other Products List

Transmission Machinery 
Parts Name
Model
Universal Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

 

  ♦Our Company

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

 

♦Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping

3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4. Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5. Quality Control
Every step should be a special test by Professional Staff according to the standard of ISO9001 and TS16949.

FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.

Q 3: How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have a very good price principle, when you make the bulk order the cost of the sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.

Q 7: Do you have inspection procedures for coupling?
A: 100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 9: What’s your payment?
A: T/T.  
 

Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

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drive coupling

Are There Specific Safety Precautions to Consider When Working with Drive Couplings?

Yes, working with drive couplings requires certain safety precautions to ensure the safety of personnel and the integrity of the equipment. Here are some important safety considerations when dealing with drive couplings:

  • Lockout-Tagout (LOTO): Before performing any maintenance or repair work on machinery with drive couplings, it is essential to implement a proper lockout-tagout procedure. This involves isolating and securing the power source and equipment to prevent unexpected startup during the maintenance process. Only authorized personnel should have access to the equipment during LOTO procedures.
  • PPE (Personal Protective Equipment): Personnel working on or near drive couplings should wear appropriate personal protective equipment, including safety glasses, gloves, and any other required protective gear. This helps protect against potential hazards such as flying debris or pinch points.
  • Proper Installation: During installation, it is crucial to follow the manufacturer’s guidelines and instructions to ensure the drive coupling is correctly aligned and mounted. Proper alignment minimizes stresses on the coupling and associated machinery, reducing the risk of premature failure and potential accidents.
  • Regular Inspections: Implement a schedule for regular inspections of drive couplings to identify any signs of wear, misalignment, or damage. Addressing issues early can prevent unexpected failures and reduce the risk of accidents or production downtime.
  • Load and Speed Limits: Respect the specified load and speed limits of the drive coupling. Exceeding these limits can lead to catastrophic failures and pose safety risks to personnel and equipment.
  • Maintenance by Qualified Personnel: Complex maintenance or repair tasks on drive couplings should be performed by qualified personnel with relevant experience and training. Improper maintenance can compromise the coupling’s performance and lead to safety hazards.
  • Temperature Limits: Some drive couplings have temperature limits for safe operation. Ensure that the operating temperature is within the recommended range to avoid material degradation and potential hazards.
  • Proper Lubrication: If the drive coupling requires lubrication, use the recommended lubricant and apply it as per the manufacturer’s guidelines. Inadequate or excessive lubrication can impact the coupling’s performance and increase the risk of failure.
  • Safe Distance: Keep a safe distance from rotating couplings and rotating machinery to prevent accidental contact with moving parts. Implement barriers or guarding to prevent unintentional access.

Adhering to these safety precautions ensures that working with drive couplings is done safely and efficiently, minimizing the risk of accidents and maintaining the longevity of the equipment.

drive coupling

Is it Possible to Replace a Drive Coupling Without Professional Help?

Replacing a drive coupling without professional help is possible in some cases, but it is not recommended for everyone. The complexity of the task and the level of expertise required depend on the specific coupling type, the application, and the individual’s mechanical skills. Here are some considerations:

  • Simple Couplings: Some drive couplings are relatively simple and may be easy to replace, especially if they are accessible and don’t require specialized tools or equipment.
  • Mechanical Aptitude: Individuals with a good understanding of mechanical systems, tools, and procedures may feel more confident in attempting to replace a drive coupling on their own.
  • Manufacturer’s Instructions: If the manufacturer provides detailed instructions for coupling replacement, individuals with mechanical knowledge may be able to follow the steps and perform the replacement.
  • Risk of Damage: Incorrect installation of the coupling can lead to damage, misalignment, or premature failure. If unsure about the procedure, it is best to seek professional assistance to avoid costly mistakes.
  • Specialized Couplings: Some drive couplings, especially those used in complex industrial applications, may require specialized knowledge and tools for replacement.
  • Safety Concerns: Working with rotating machinery can be hazardous. If not properly handled, injuries can occur. Professional technicians are trained to handle such tasks safely.
  • Warranty and Liability: Attempting a DIY replacement may void any warranty on the coupling. Additionally, if the replacement causes damage or accidents, it could lead to liability issues.

If you have doubts about your ability to replace the drive coupling correctly or if it requires specialized knowledge and equipment, it is best to seek professional help. Experienced technicians have the expertise and tools to perform the replacement safely and efficiently, ensuring the proper functioning of the power transmission system.

For those with the necessary skills and experience, following the manufacturer’s instructions and safety guidelines is essential when attempting to replace a drive coupling on their own.

drive coupling

How to Diagnose and Fix Common Problems with Drive Couplings?

Drive couplings, like any mechanical component, can experience issues over time. Diagnosing and fixing these problems promptly is essential to ensure the proper functioning of the power transmission system and prevent further damage. Here’s a step-by-step guide to diagnose and fix common problems with drive couplings:

  1. Visual Inspection: Start by visually inspecting the drive coupling and surrounding components. Look for signs of wear, cracks, or damage in the coupling’s flexible elements, bolts, and connections.
  2. Check for Misalignment: Misalignment is a common cause of drive coupling problems. Use alignment tools to check if the shafts connected by the coupling are properly aligned. Misalignment can lead to premature wear and vibration issues.
  3. Listen for Unusual Noises: Unusual noises like clunking, rattling, or grinding may indicate problems with the drive coupling. Pay attention to any sounds while the vehicle is in motion.
  4. Inspect for Fluid Leaks: Check for any transmission fluid leaks around the drive coupling area. Fluid leaks can lead to insufficient lubrication and cause further damage.
  5. Test for Slippage: Slippage can occur if the drive coupling is not securely transmitting power. Perform tests to see if the transmission slips out of gear or has difficulty engaging.
  6. Monitor Power Loss: If the vehicle experiences power loss or reduced acceleration, it may be due to a faulty drive coupling. Monitor the engine’s performance and power delivery.
  7. Inspect Bolts and Fasteners: Loose or worn bolts and fasteners can lead to coupling problems. Check and tighten all connections as needed.
  8. Examine Torsional Flexibility: For flexible drive couplings, assess the torsional flexibility to ensure it can accommodate torque fluctuations and prevent damage from torque spikes.
  9. Replace Damaged Coupling: If you find any issues with the drive coupling during inspection, replace the damaged coupling with a new one that matches the required specifications.
  10. Realign Shafts: If misalignment is detected, realign the shafts to the manufacturer’s recommended tolerances. Proper alignment will help prevent future problems.
  11. Lubricate as Needed: Some drive couplings require periodic lubrication. Ensure that the coupling is adequately lubricated as per the manufacturer’s guidelines.
  12. Perform Test Runs: After fixing the drive coupling or making adjustments, perform test runs to ensure that the transmission functions smoothly and there are no unusual noises or vibrations.

It’s essential to follow the manufacturer’s guidelines and maintenance schedules for the specific drive coupling used in your vehicle. Regular maintenance and inspections can help identify and address potential problems early, preventing costly repairs and ensuring the longevity of the power transmission system.

China Professional CHINAMFG Giiclz Type Great Loading Compacity Drive Shaft Hole Drum Gear Coupling Couplings  China Professional CHINAMFG Giiclz Type Great Loading Compacity Drive Shaft Hole Drum Gear Coupling Couplings
editor by CX 2024-03-01

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