China Standard Mpt1 Keyless Hub Shaft Locking Devices Power Lock Coupling

Product Description

MPT1 Keyless Hub Shaft Locking Devices Power Lock Coupling 

power locks/ keyless locking device/ Adjustable Locking Device introduction

International standard clamp power locks, keyless locking device, Adjustable Locking Device, Safe Locking Device, Precesion High Power Transmission Power Lock, Keyless shaft Locking Device, joint shaft axle wheel, auto universal joint, cross joint.

1. Steel 42CrMo4 / 4140; C45E / 1045
2. Polished or Zinc plating
3. Our products are interchangeable to the products of  Ringfeder, Tollok, Chiaravalli, Sati, Challenge, Bonfix, Compomac, V-Blok, Ringblok, Kana, KTR,MAV, Fenner(Fenlock) etc. and our products now are main export to European countries.
4. And we can also produce as per your special request 
Our power lock provide a wide range of keyless shaft/hub fixing assemblies offering simple installation, increased shaft strength and high torque transmission capacity.

Our locking devices is Alternative to the following products:

GB

Z1, Z2, Z3, Z3 LONGER,Z4, Z5, Z6, Z7B, Z8, Z11, Z12A, Z13, Z14, Z19A, Z19B

RINGFEDER

RFN4071,RFN7012, RFN7013, RFN7110,RFN8006

TSUBAKI

AS, TF, EL, SL, AD

CHIARAVALLI

RCK11, RCK13,RCK15, RCK16, RCK19,RCK40, RCK45, RCK50, RCK55, RCK70, RCK71, RCK80, RCK95

TOLLOK

TLK110, TLK130, TLK131, TLK132, TLK133, TLK134, TLK200, TLK300, TLK400, TLK603

RINGSPANN

RLK130, RLK132, RLK133, RLK200

BIKON

1003, 1006,1012, 4000, 5000, 7000A, 7000B,8000

BONFIX

CCE1000, CCE2000, CCE3000, CCE4000, CCE4100, CCE4500, CCE4600, CCE4900, CCE8000, CCE9500

SATI

KLGG, KLCC, KLNN, KLDA, KLAA, KLDB, KLAB, KLPP, KLBB, KLHH, KLEE, KLFF, KLMM

COMPOMAC

A,B,C,D, ES/DS, EP, SD, F

VBLOK

VK400, VK800B, VK700, VK160, VK700.1, VK130, VK112

RINGBLOK

1060, 1100, 1120, 1710, 1720,1800

KANA

200, 201,300

KTR

KTR100, KTR150, KTR200, KTR201, KTR203, KTR206, KTR225, KTR250, KTR400, KTR603

Use: application

Mainly used in the mining,metallurgical,cement,chemicals,construction,buiding materials,

Electric power,telecommunictions,textiles,and transportation departments.

Such as:

1.Conveyor:Belt conveyor,AFC conveyor,chain conveyor,screw conveyor.

2.Pum:Water pump,oil pump,slush pump,etc.

3.Fan:Draft fan,fanner,boil fan,etc.

4.Excavtor:Bucket excavator,bucket wheel excavators,bucket wheel stacker reclaimer.

5.Crane:Tower crane,gantry crane,bridge crane.

6.Others:Various elevators,coal plough,ball mill,crusher,recreation machine.

7.Blender equipment,centrifuger,washer,leather-making machine,machine for recreation

  park mixer wire drawing machine.Extruder,dregs crusher of boiler.

8.Plastic feeder,rubber smelling machine,etc.

 OUR SERVICE:

1) Competitive price and good quality

2) Used for transmission systems.

3) Excellent performance, long using life

4) Could be  developed according to your drawings or data sheet

5) Pakaging:follow the customers’ requirements or as our usual package

6) Brand name: per every customer’s requirement.

7) Flexible minimum order quantity

8) Sample can be supplied

MAIN PRODUCTS:

1) Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;

2) Forging, Casting, Stampling Part;

3) V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack; 

4) Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;

5) Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling,              Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint; 

6) Shaft Collars: including Setscrew Type, Single Split and Double Splits;

7) Timing Belt: including Rubber and PU timing belts for industrial;

8) Other customized Machining Parts according to drawings (OEM).

Company Information
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.
We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than
70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in
time.
-Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production
inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CHINAMFG customers in international sales.

FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to
quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=10000USD, 30% T/T in advance ,balance before shippment

 

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shaft coupling

Specific Safety Precautions When Working with Shaft Couplings

Working with shaft couplings involves handling rotating machinery and mechanical components. To ensure the safety of personnel and prevent accidents, specific safety precautions should be followed during installation, maintenance, and operation:

1. Lockout-Tagout (LOTO):

Prior to any work on machinery involving couplings, implement a lockout-tagout procedure to isolate the equipment from its power source. This ensures that the machinery cannot be accidentally energized during maintenance or repair, protecting workers from potential hazards.

2. Personal Protective Equipment (PPE):

Always wear appropriate personal protective equipment (PPE), including safety goggles, gloves, and appropriate clothing, when working with shaft couplings. PPE helps protect against potential hazards such as flying debris, sharp edges, or contact with moving parts.

3. Proper Training and Supervision:

Only trained and authorized personnel should work with shaft couplings. Ensure that workers have the necessary knowledge and experience to handle the equipment safely. Adequate supervision may be required, especially for less-experienced personnel.

4. Inspection and Maintenance:

Regularly inspect shaft couplings and associated components for signs of wear, damage, or misalignment. Address any issues promptly to prevent equipment failure and potential accidents.

5. Follow Manufacturer’s Guidelines:

Adhere to the manufacturer’s instructions and guidelines for installation, operation, and maintenance of the specific coupling model. Improper use or deviation from recommended procedures may compromise safety and void warranties.

6. Avoid Overloading:

Do not exceed the torque and speed limits specified by the coupling manufacturer. Overloading a coupling can lead to premature failure and pose safety risks to operators and nearby equipment.

7. Shaft Guards and Enclosures:

Install appropriate guards and enclosures to prevent accidental contact with rotating shafts and couplings. These safety measures help reduce the risk of entanglement and injuries.

8. Zero Energy State:

Ensure that all stored energy in the equipment, such as compressed air or hydraulic pressure, is released and the equipment is in a zero energy state before starting work.

9. Avoid Loose Clothing and Jewelry:

Remove or secure loose clothing, jewelry, and other items that could get caught in moving parts.

10. Maintain a Clean Work Area:

Keep the work area clean and free from clutter to avoid tripping hazards and facilitate safe movement around the machinery.

By following these safety precautions, personnel can minimize the risks associated with working with shaft couplings and create a safer working environment for everyone involved.

“`shaft coupling

How to Identify Signs of Wear or Failure in a Shaft Coupling

Regular inspection and monitoring are essential to identify signs of wear or potential failure in a shaft coupling. Detecting issues early can help prevent costly downtime and equipment damage. Here are common signs to look for:

1. Visible Damage:

Inspect the coupling for visible signs of damage, such as cracks, chips, or deformation. These can indicate mechanical stress or overload.

2. Abnormal Noise or Vibration:

Unusual noise or excessive vibration during operation may indicate misalignment, worn-out components, or a coupling nearing its failure point.

3. Increased Temperature:

If the coupling becomes noticeably hotter during operation than usual, it could be a sign of friction or misalignment issues.

4. Shaft Misalignment:

Check for misalignment between the shafts connected by the coupling. Misalignment can lead to increased stress on the coupling and its components.

5. Excessive Backlash:

If the coupling exhibits too much free play or rotational play before torque transmission, it might indicate wear or fatigue in the coupling’s components.

6. Lubrication Issues:

Inspect the coupling for lubrication leaks or insufficient lubrication, which can lead to increased friction and wear.

7. Elastomeric Element Deterioration:

If the coupling uses elastomeric elements (e.g., rubber or polyurethane), check for signs of deterioration, such as cracking, softening, or deformation.

8. Bolts and Fasteners:

Examine the bolts and fasteners connecting the coupling components. Loose or damaged bolts can lead to misalignment and coupling failure.

9. Age and Service Life:

Consider the age and service life of the coupling. If it has been in use for a long time or exceeds the manufacturer’s recommended service life, it may be more susceptible to wear and failure.

10. Abnormal Performance:

Monitor the overall performance of the connected equipment. Any abnormal behavior, such as reduced power transmission or erratic operation, could be indicative of coupling issues.

If any of these signs are observed, it’s crucial to take immediate action. Depending on the severity of the issue, this may involve replacing worn components, realigning the shafts, or replacing the entire coupling. Regular maintenance and periodic inspections are key to identifying these signs early and ensuring the coupling operates optimally and safely.

“`shaft coupling

Advantages of Using Shaft Couplings in Connecting Rotating Shafts

Shaft couplings offer several advantages in connecting rotating shafts in mechanical power transmission systems. These advantages contribute to the efficiency, reliability, and versatility of various industrial applications. Here are the key benefits of using shaft couplings:

1. Misalignment Compensation:

Shaft couplings can accommodate different types of misalignment, including angular, parallel, and axial misalignments. This capability ensures that the connected shafts can continue to operate smoothly even if they are not perfectly aligned, reducing stress on the equipment and minimizing premature wear.

2. Vibration Damping:

Some types of shaft couplings, particularly those with flexible elements, offer vibration damping properties. They can absorb shocks and vibrations caused by uneven loads or sudden changes in operating conditions, improving the overall reliability and lifespan of the connected machinery.

3. Shock Absorption:

Shaft couplings with flexible elements can also absorb and cushion shock loads, protecting the connected components from damage and preventing system failures in high-impact situations.

4. Torque Transmission:

Shaft couplings are designed to transmit torque from one shaft to another efficiently. They ensure that the rotational motion of the driving shaft is effectively transferred to the driven shaft, allowing the equipment to perform its intended function.

5. Overload Protection:

Certain types of shaft couplings, such as shear pin couplings, act as safety devices by providing overload protection. In case of excessive torque or shock loads, the shear pin in the coupling will fail, disconnecting the driving and driven shafts and preventing damage to the equipment.

6. Angular Flexibility:

Shaft couplings with angular flexibility can handle small angular misalignments between the shafts, compensating for shaft deflection or movement due to external forces.

7. Easy Installation and Maintenance:

Shaft couplings are generally easy to install and require minimal maintenance. They are available in various designs, sizes, and materials to suit different applications and operating conditions.

8. Versatility:

Shaft couplings are versatile components used in a wide range of industries and applications. They can be found in machinery for material handling, manufacturing, mining, transportation, and more.

9. Cost-Effectiveness:

Using shaft couplings eliminates the need for rigid connections between shafts, which can be costly and difficult to implement, especially in situations where misalignment is prevalent. Shaft couplings provide a cost-effective solution for efficient power transmission.

Overall, shaft couplings play a crucial role in connecting rotating shafts, ensuring smooth power transmission, protecting equipment from misalignment-related issues, and enhancing the overall performance and reliability of mechanical systems.

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China Standard Mpt1 Keyless Hub Shaft Locking Devices Power Lock Coupling  China Standard Mpt1 Keyless Hub Shaft Locking Devices Power Lock Coupling
editor by CX 2024-04-19

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