China Custom Flexible Drive Coupling Stainless Steel High Speed Industrial Clamp for Power Transmission Parts High Quality Best Sales Connector Flexible Drive Couplings

Product Description


Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!

How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;

2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;

3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;

4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.

5. We can arrange a technical communication meeting with you and our engineers together anytime if required.

Place of origin: Jangsu,China
Type: Powder metallurgy sintering
Spare parts type: Powder metallurgy parts
Machinery Test report: Provided
Material: Iron,stainless,steel,copper
Key selling points: Quality assurance
Mould type: Tungsten steel
Material standard: MPIF 35,DIN 3571,JIS Z 2550
Application: Small home appliances,Lockset,Electric tool, automobile,
Brand Name: OEM SERVICE
Plating: Customized
After-sales Service: Online support
Processing: Powder Metallurgr,CNC Machining
Powder Metallurgr: High frequency quenching, oil immersion
Quality Control: 100% inspection

The Advantage of Powder Metallurgy Process

1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .

2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.

3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .

4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .

5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten. 

FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.

Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good. 

Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.

Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.

Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.

Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
    2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
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drive coupling

Can Drive Couplings Handle Reversing Loads and Shock Loads Effectively?

Yes, drive couplings are designed to handle reversing loads and shock loads effectively in various industrial applications. Their ability to accommodate these dynamic loads makes them suitable for many power transmission scenarios. Here’s how drive couplings handle reversing loads and shock loads:

  • Reversing Loads: Drive couplings, especially flexible couplings like elastomeric, grid, and gear couplings, can handle reversing loads without difficulty. These couplings have torsional flexibility, which allows them to compensate for angular misalignments and absorb shocks during load reversals. As the direction of the load changes, the coupling flexes and adjusts accordingly, minimizing stress on the connected equipment. This flexibility also reduces the wear and tear on both the coupling and the connected machinery, leading to improved durability and extended service life.
  • Shock Loads: Drive couplings are engineered to handle shock loads efficiently. Shock loads are sudden, high-intensity forces that can occur during equipment start-ups, stops, or unexpected changes in operating conditions. Elastomeric couplings are particularly effective in damping these shock loads due to the flexibility of their elastomeric elements. Grid couplings with a spring-like grid structure and gear couplings with rigid teeth also excel at distributing and absorbing shock loads. Even chain couplings, designed with roller chains, can effectively handle shock loads by absorbing the impact through the rollers and chain links.

When selecting a drive coupling for an application that involves reversing loads or shock loads, it’s essential to consider factors such as the magnitude and frequency of the loads, the operating environment, and the specific coupling’s design capabilities. Manufacturers often provide load capacity charts and guidelines to help users select the appropriate coupling for their requirements.

Proper maintenance and regular inspections are also essential to ensure that the coupling remains in good working condition. Monitoring the coupling’s performance and addressing any signs of wear or damage promptly can prevent unexpected failures and enhance the overall reliability of the power transmission system.

drive coupling

Understanding the Torsional Stiffness and Damping Characteristics of Drive Couplings

Torsional stiffness and damping are essential characteristics of drive couplings that play a significant role in the performance and behavior of mechanical power transmission systems. Let’s explore these two properties:

Torsional Stiffness:

Torsional stiffness refers to the ability of a drive coupling to resist angular deflection or twisting when subjected to a torque load. It is a measure of the coupling’s rigidity and is typically represented by a spring constant. A coupling with high torsional stiffness will exhibit minimal angular deflection when torque is applied, providing a more direct transfer of rotational power. On the other hand, a coupling with lower torsional stiffness allows for some flexibility and misalignment tolerance.

Drive couplings with high torsional stiffness are commonly used in applications where precision and accurate torque transmission are crucial, such as precision machinery and high-speed power transmission systems. Couplings with lower torsional stiffness are employed in situations where flexibility and shock absorption are needed to protect connected components from sudden torque spikes and vibrations.

Torsional Damping:

Torsional damping characterizes the ability of a drive coupling to dissipate energy in the form of heat when subjected to torsional vibrations. Damping reduces the amplitude of vibrations and prevents resonance, which can be detrimental to the coupling and the entire power transmission system.

Drive couplings with adequate torsional damping can absorb and dampen torsional vibrations, preventing excessive wear on the coupling and the connected machinery. The damping capacity of the coupling is determined by its material properties and design. High torsional damping is especially important in applications where the drive system experiences varying torque loads and vibrations, as it helps maintain stability and extends the life of the coupling and other mechanical components.

Both torsional stiffness and damping are critical factors to consider when selecting a drive coupling for a specific application. The appropriate coupling choice will depend on the desired level of rigidity, flexibility, and vibration absorption required for the mechanical power transmission system.

drive coupling

What is a Drive Coupling and its Role in Mechanical Power Transmission?

A drive coupling is a mechanical device used to connect two shafts in a power transmission system. Its primary role is to transmit torque from one shaft to another while accommodating misalignments and absorbing shocks and vibrations. Drive couplings play a crucial role in transferring mechanical power efficiently and reliably between rotating components in various industrial applications.

The key features and functions of drive couplings include:

  • Power Transmission: Drive couplings are designed to transmit mechanical power from the driving shaft to the driven shaft. As the driving shaft rotates, the coupling transfers the torque to the driven shaft, causing it to rotate and perform the intended task, such as driving a pump, conveyor, or generator.
  • Misalignment Compensation: In real-world applications, shafts may not be perfectly aligned due to factors such as assembly tolerances, thermal expansion, or equipment settling. Drive couplings can accommodate angular, parallel, and axial misalignments between the shafts, ensuring smooth power transmission even under misaligned conditions. This capability helps to reduce stress on connected machinery and enhances overall system reliability.
  • Shock and Vibration Damping: During operation, rotating equipment often experiences shocks and vibrations that can be harmful to the machinery and reduce its lifespan. Drive couplings with elastomeric or flexible elements can dampen these shocks and vibrations, providing a smoother power transmission and protecting the connected equipment from excessive loads.
  • Overload Protection: In some applications, sudden torque spikes or overloads may occur due to process changes or unforeseen events. Drive couplings equipped with torque-limiting features can protect the machinery from damage by disengaging or slipping when the torque exceeds a predetermined threshold.
  • Reduced Maintenance: Drive couplings that require minimal maintenance contribute to the overall efficiency of the power transmission system. By reducing the need for frequent maintenance and lubrication, downtime is minimized, leading to increased productivity and cost savings.
  • Compact and Versatile Design: Drive couplings are available in various designs and sizes to accommodate different application requirements. Their compact and versatile design makes them suitable for a wide range of industries and machinery types, from small motors in automotive systems to large industrial drives in mining and manufacturing processes.

Overall, drive couplings are essential components in mechanical power transmission systems. Their ability to efficiently transfer torque while compensating for misalignments and absorbing shocks ensures reliable and long-lasting operation of rotating equipment in various industries.

China Custom Flexible Drive Coupling Stainless Steel High Speed Industrial Clamp for Power Transmission Parts High Quality Best Sales Connector Flexible Drive Couplings  China Custom Flexible Drive Coupling Stainless Steel High Speed Industrial Clamp for Power Transmission Parts High Quality Best Sales Connector Flexible Drive Couplings
editor by CX 2024-05-06

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